A lip liner box is a slim folding carton sized to a pencil, most often a straight tuck end with a hang tab for peg display. TBPB makes them custom with no minimum order, and if you bring a written quote for the same specs, we will beat it.
Sizing a box around a pencil
The number that matters is the inside length. A wooden lip liner runs roughly five and a half inches long and a third of an inch across, while a twist-up or retractable liner is shorter and fatter, closer to four and three-quarter inches by half an inch. Add about an eighth of an inch to the pencil length so the tuck closes without pressing on the cap and the pencil does not slide. Cartons this narrow are unforgiving, because a sixteenth of an inch of error shows up as a bulge or a rattle. That is why we ask for a real pencil, or at least its exact length and diameter, rather than a guess.
Tuck style, hang tab and the shade wall
A liner usually sells beside twenty others in a shade wall, so the box has one job beyond protection: show the shade name and your brand from arm’s length. A straight tuck end keeps the front panel clean for that. Add a hang tab if the retailer uses pegs, and make sure the hole sits where the carton balances so it hangs square. If you ship direct to customers, skip the tab and use a straight tuck end carton with the shade printed on the end panel, which makes stock easy to find in a drawer. Our hang tab boxes show the peg option in detail.
Board and finishes for a small carton
Folding carton paperboard in the 16 to 18 pt range is the usual starting point for a pencil box. It holds a crisp edge on a narrow panel and still folds cleanly. Print runs in CMYK, with Pantone matching if your brand color has to be exact. Soft-touch lamination gives a velvety feel, and foil stamping on the logo catches light on the shelf. Spot UV works well for a shade name on a dark carton. Keep in mind that heavy coverage of foil or deep dark flood colors shows scuffs more than lighter, matte designs.
Inner sleeve and when another format suits you better
If the pencil rattles, a small paperboard sleeve or divider inside stops it moving. For a range that includes a lip liner, a lipstick and a gloss, you may prefer a shared carton system so the lines look related, which is when our lipstick boxes are worth a look. You can see the rest of the cosmetic packaging range as well.
- Straight tuck end or reverse tuck end, with or without a hang tab
- Folding carton paperboard, printed CMYK or Pantone matched
- Matte or gloss coating, soft-touch lamination, foil stamping, spot UV, embossing
- Optional inner paperboard sleeve for loose pencils
You are responsible for the ingredient lists, claims and labeling on the carton, and we print the artwork you supply. Check regulatory requirements with your own adviser. Send the pencil length, diameter, number of shades and the quantity, even if it is a single shade, and we draw one dieline for the whole range and quote it.
Frequently asked questions
Is there a minimum order for custom lip liner boxes?
No. There is no minimum order, so you can order a handful of boxes for a launch test or a large run across every shade. Send the pencil dimensions and quantity and we draw the dieline and quote it.
How do I measure a lip liner for a box?
Measure the pencil length and its widest diameter, including the cap if it has one. Add about an eighth of an inch to the length for clearance. A real pencil is best, because narrow cartons show small errors.
Can I print different shade names on one dieline?
Yes. One dieline can carry many shades, with the name, color swatch or product code changed on each version. Send the shade list and artwork and we set up the versions to match.
Do lip liner boxes need a hang tab?
Only if a retailer displays on pegs. For online sales or drawer storage a plain tuck end is simpler. We can quote both so you can compare the finished samples.
What finishes work on a small cosmetic carton?
Matte or gloss coating, soft-touch lamination, foil stamping, spot UV and embossing all work on a narrow panel. Keep foil areas simple, because fine detail can fill in on a carton this small.
Can you beat another supplier’s quote?
Yes. Bring a written quote for the same size, board, print and quantity, and TBPB will beat it. We confirm the specs match before quoting so the comparison is fair.
More Cosmetic Packaging
See the full Cosmetic Packaging range, or explore related options with no minimum order and our best-price guarantee:





































