Double wall tuck top boxes are heavy duty corrugated mailers with a two layer wall, built for heavier or fragile products that a single wall box would not protect. We make them with no minimum order quantity, so you can order 100 to test or tens of thousands for production, at a per box price we will quote against any competitor.
The double wall construction laminates two layers of fluting, which roughly doubles the crush resistance and stacking strength over a single wall box of the same footprint. We build them as tuck top mailers and roll end styles in double wall corrugated, sized to your product plus a bit of clearance for cushioning, with a peel and seal strip or a standard tuck. This is the box you reach for when a product is heavy, breakable, or ships through a rough network, because the extra wall absorbs impact and resists a warehouse stack.
Double wall costs more per box than single wall, so we help you decide when your product actually needs it versus when a single wall with a good insert will do, because overspeccing wastes money and underspeccing means damage returns. Send your product weight and shipping lane and we will recommend the board and a free proof. If you are comparing quotes, send the other number so we can try to beat it.
Double Wall Tuck Top Boxes Questions, Answered
When do I need double wall?
For heavy, fragile, or high value products, or boxes that get stacked in a warehouse or ship through a rough network. For lighter goods a single wall with an insert often does. We will advise for your product.
How much stronger is it?
Double wall roughly doubles the crush and stacking strength of a single wall box of the same size, because it laminates two layers of fluting. Tell us the weight and we will confirm.
Is there a minimum order?
No. Order 100 to test and reorder at a better per unit price at volume.
Do you beat competitor pricing?
Send a comparable spec and quote and we will match or beat it where we can. Beating prices on the same spec is the point of our name.
