Custom Bottle boxes

Bottle boxes are printed cartons built to hold one bottle or a set, from dropper vials and serum bottles to oils, spirits, and beverages. Cosmetic brands, craft producers, and gift sellers buy them to protect the glass and sell the product. Every box is cut to your bottle with no minimum order, and TBPB beats a written quote for the same specs. Start with bottle boxes for general sizes, 30ml bottle boxes for dropper bottles, or beard oil packaging for grooming brands. Send the bottle height and diameter and a quantity, even one, and we return a dieline and quote.

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Measure the bottle at its widest and tallest

Bottles are not cylinders. A dropper bottle has a rubber bulb that adds height, a perfume bottle has a flared shoulder, and a wine bottle has a punt at the base. Measure the full height with the cap or dropper on and the width at the widest point, usually the shoulder or the label. Send those two numbers and the bottle shape, and the box gets cut around them. Add a small clearance so the bottle slides in without scraping the print. If you plan a foam or paperboard insert, mention it first because the insert takes up space.

Styles, from simple to heavy

A tuck-end carton is the standard for small cosmetic bottles and is how most dropper boxes and 30 ml bottle boxes are built. A two-piece box with a lid suits premium sets. A bottle necker hangs on the neck of the bottle as a label or hang tag, with no box at all. A bottle product insert holds the glass in place inside a box so it does not rattle. For beverages, the beer tray with lid holds multiple bottles in a carry tray.

Materials, finishes, and fit

Glass is heavy and fragile, so board weight matters more than it does for a candle or a soap. A single-layer carton is fine for light bottles. A heavier bottle, such as 750 ml spirits, needs thicker board or corrugated and a proper divider. Gloss laminate looks bright, matte looks restrained, and foil on the logo gives contrast. Window cut-outs show the label but weaken the box, so keep the window small on heavy bottles.

Labeling and regulated products

Alcohol, supplements, and cosmetics carry labeling rules that depend on the product and the market. The buyer is responsible for required text, warnings, and ingredient or net-content statements. We print the artwork you supply at the size you specify.

When another category fits better

Fragrance brands should look at perfume boxes, which come in luxury formats. Skin care and makeup brands may prefer cosmetic packaging for matching cartons across a line.

How to order

Send bottle height, widest diameter, quantity, and artwork. One box is fine to check the fit. We return a dieline for approval before printing, and you can test it against a real bottle.

Questions buyers ask about bottle boxes

Is there a minimum order for bottle boxes?

No. You can order one box or ten thousand. Size and print quality are the same either way.

How do I measure a bottle for a box?

Measure full height with the cap or dropper on, and the widest diameter. Include any bump, shoulder, or label that sticks out. Send those along with the bottle shape.

Can the box hold more than one bottle?

Yes. A divider or insert keeps each bottle in its own slot, which suits sample sets and gift packs.

Will an empty carton protect a glass bottle?

A carton alone protects against scuffs, not drops. For parcel shipping, add an insert and put the printed box inside a shipping carton.

Do you make hang tags for bottle necks?

Yes, see bottle neckers. They loop around the neck and carry branding or instructions without a full box.

Can you beat my current bottle box quote?

Send a written quote for the same size, material, and quantity. We aim to beat it and will say so plainly if we cannot.

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