Custom apparel packaging is the set of boxes, bags, mailers and labels that protect clothing and accessories in transit and present them at unboxing. TBPB prints apparel and accessory packaging with no minimum order, so a ten-piece capsule drop is treated the same as a restock, and our price-beat guarantee applies: bring a written quote for the same specs and we beat it.
Match the pack to how the garment ships
Clothing is soft, so crush damage is rarely the problem. The problems are moisture, scuffing, creasing and looking cheap when it arrives. That points to different formats for different garments. T-shirts and leggings folded flat go well in a low, wide box or a t-shirt bag. Hoodies and denim need more depth. Accessories such as belts, scarves, caps, socks and jewelry fit smaller boxes, sleeves or pillow packs. Shipping direct to the customer? A mailer or poly mailer protects the garment, and a branded inner layer handles the unboxing.
The formats worth knowing
A mailer box is the strongest direct-to-consumer option: it ships flat, assembles quickly and survives a courier. A gift box with a separate lid is better for premium pieces and holiday sets. Pillow boxes are small and light, which suits socks, ties and jewelry. Poly mailers are the cheapest and lightest way to post a garment, and they stay flat and waterproof, though they offer no crush protection. Where you want the retail look, a luxury mailer or a paper bag with a tissue layer finishes the pack.
Specs at a glance
| Minimum order | None |
| Formats | Mailer boxes, gift boxes, pillow boxes, bags, poly mailers |
| Material | Paperboard or corrugated, depending on format |
| Printing | Your artwork and logo, inside print optional |
| Extras | Tissue paper and hang tags available as add-ons |
| Free with your order | Design help, samples and shipping |
How to size apparel packaging
Fold the garment the way you want the customer to receive it, press it flat, and measure that folded stack. Boxes are sized to the folded dimensions plus a few millimeters for tissue. People often skip this and size to the unfolded garment, which makes the box far too large. If you sell the same item in several sizes, check the largest size and the smallest: a single box that works for both tends to be a better value than three separate sizes. If you are unsure, send us the garment’s folded dimensions and we recommend a box.
Branding that works on fabric goods
Clothing buyers notice the details: the weight of the paper, how well the logo is centered, what is tucked inside. A simple one-color print on kraft can feel more authentic for streetwear than a heavy gloss finish. For fashion and boutique brands, white board with a clean logo and a patterned inner lid reads as upscale. Add custom tissue paper and hang tags to carry the branding onto the garment itself. Coatings and special finishes vary by spec, so ask us to confirm what is possible for yours.
How to order
Send the garment’s folded dimensions and the quantity, even if it is a handful of units. We return a dieline and quote, then a digital proof for approval. See how to order boxes, compare our luxury paper bags if you need a retail carry bag, and use the quote form when you are ready.
Questions buyers ask
Is there a minimum order for apparel packaging?
No. We do not set a minimum, so a first drop of a few dozen units is fine. The price-beat guarantee applies: bring a written quote for the same specs and we will beat it.
What is the best box for shipping a t-shirt?
A flat mailer box or a poly mailer, depending on how much unboxing you want. Mailer boxes protect against creasing and look better. Poly mailers cost less and weigh almost nothing.
How do I choose the box size for folded clothing?
Fold the garment as you plan to ship it, then measure length, width and thickness of the stack. Add a few millimeters for tissue. Send those numbers and we will confirm the best fit.
Can I add tissue paper and hang tags?
Yes, both are available as add-ons and can be ordered with the box. Printed tissue is an inexpensive way to extend your branding beyond the lid.
Do you offer free samples?
Yes. Samples are free, so you can check the fit with the real garment before you approve a full order.