Custom die cut mylar bags are foil pouches cut into a custom shape or with a shaped window, used by brands that want a package that stands out from the standard rectangle. We make them with no minimum order quantity, so you can order 100 to test a shape or tens of thousands for retail, at a per bag price we will quote against any competitor.
Die cutting a mylar bag opens up two moves, a custom outer silhouette that matches your brand or product, and a custom shaped window that shows the product through a fun cut out. We build these on a full foil barrier so the shape does not cost protection, in stand up or flat formats with zippers and hang holes. Common requests are rounded or contoured tops, character or logo silhouettes, and windows shaped like a leaf, a paw, or a star. There is a tooling step for a new shape, which we fold into the quote and reuse on reorders.
The reason to die cut is shelf differentiation, because a shaped bag or a shaped window catches the eye in a row of standard pouches, which matters for impulse and gift categories. We help you keep the shape practical so it still fills and seals cleanly on your line. Send your concept and fill and we will spec the bag, the tooling, and a free proof. If you are comparing quotes, send the other number so we can try to beat it.
Custom Die Cut Mylar Bags Questions, Answered
Can you cut a custom bag shape or window?
Yes. We cut custom outer silhouettes and custom shaped windows on a full foil barrier bag. Send your concept and we will confirm what fills and seals cleanly.
Is there tooling cost?
A new die shape has a one time tooling step, which we fold into the quote and reuse on reorders, so the cost spreads across future runs.
Is there a minimum order?
No. Order 100 to test a shape and reorder at a better per unit price at volume.
Do you beat competitor pricing?
Send a comparable spec and quote and we will match or beat it where we can. Beating prices on the same spec is the point of our name.
