Circle Mylar Bags

Circle mylar bags are round, die-cut foil barrier pouches printed on both sides, usually with a zipper and tear notch near the top. The round shape stands out on a shelf and suits flat items like cookies, patches and small accessories. TBPB makes them custom with no minimum order.

Pricing depends on size, material and quantity. Tell us what you need and a specialist replies within one business day with a firm quote, a free dieline and a digital proof. No minimum order, free shipping.

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MATERIALS

PREMIUM FINISHES

Shipping and Turnaround

Standard production runs 7 to 14 business days, depending on the box style, print method, and finishing you choose, a simple kraft mailer moves faster than a box with foil stamping or spot UV. Need it sooner? We handle rush requests case by case, so email us your deadline before you place the order and we’ll tell you straight whether we can hit it.

Shipping is free on every order, in the United States and internationally. We ship with FedEx, UPS, USPS or DHL depending on your location and order size, and you’ll get a tracking number as soon as your order leaves our facility.

  • Standard turnaround: 7 to 14 business days
  • Rush orders: handled case by case, contact us with your deadline
  • Shipping: free worldwide via FedEx, UPS, USPS, or DHL
  • Tracking: provided once your order ships
A courier handing a kraft shipping box out of a delivery van

A circle mylar bag is a round barrier pouch cut from laminated film, printed on both sides and sealed with a resealable zipper, so a flat product sits in it like a disc in a sleeve. TBPB makes them custom with no minimum order, and if you bring a written quote for the same specs, we beat it through our price-beat guarantee.

Why a round bag, and when it is the wrong shape

Most pouches are rectangles because rectangles waste the least film. A circle wastes more, so there should be a reason. The reason is shelf presence: a round bag among rows of rectangles is the one the eye lands on. It suits things that are naturally flat and round, such as cookies, crackers, chocolate discs, stickers, patches, tea samples and small accessories. It suits bulky or tall products badly. Round bags do not stand up, and a circle of loose granules will slump into a pile at the bottom.

How the bag is built

The film is a laminate, usually a printed PET outer layer, a foil or metallized barrier layer, and a heat-sealable inner layer. That structure blocks light, oxygen and moisture far better than a clear poly bag. Because the outline is curved, the sealed border runs the whole way around the circle, so the usable cavity is always smaller than the outside diameter. Give us the diameter of the product, and we work back to the bag size, not the other way round.

Zipper, notch, hang hole and window

A zipper across the straight section near the top lets the customer reopen the bag, and a tear notch above it makes the first opening clean. A hang hole lets a retailer peg the bag on a rack. A clear window shows the product but lets in light, so decide whether freshness or visibility matters more. Print can be CMYK or Pantone, with a matte or gloss finish. Matte reads as modern and hides handling, while gloss makes color pop.

Labels and food or cannabis contents

If the bag will hold food, supplements, hemp or cannabis, the labeling and contact-material requirements are yours to confirm with your own regulatory adviser. We print the artwork you supply and do not write regulatory copy.

  • Shape: round, die-cut outline, any diameter for your product
  • Film: laminated PET, foil or metallized barrier, heat-seal layer
  • Options: zipper, tear notch, hang hole, clear window
  • Print: both sides, CMYK or Pantone, matte or gloss

If you want a different outline, the die cut mylar bags and custom shaped mylar bags pages cover bottles, animals and logos. For a see-through panel, look at mylar bags with windows, or browse the full mylar bag range.

One practical point about artwork: a circle has no flat edges to anchor a layout, so designs that look balanced on a rectangle can feel off-center once cut. Keep logos and key text well inside the seal border, and let background color or pattern run out to the edge so the die cut never leaves a thin white sliver. We supply a template with the seal border, zipper line and hang hole marked, which saves a round of proofing.

Send us the product diameter and thickness plus the quantity, even if it is one bag. We confirm the size, the sealing allowance and the layout.

Frequently asked questions

  1. What are circle mylar bags used for?

    They hold flat, round or disc-shaped products such as cookies, chocolate discs, patches, stickers and small accessories. The round outline gives you a shape that stands out on a shelf or rack. They are less suited to tall or loose bulk contents, which settle at the bottom.

  2. Is there a minimum order for circle mylar bags?

    There is no minimum order. You can order a single bag to test fit or thousands for a launch. Each order is quoted for its own size, film and print, and if you have a written quote for the same specs from another supplier, we beat it.

  3. How do I size a round mylar bag?

    Measure the diameter and thickness of the product. The bag needs a sealed border all the way round, so the usable cavity is smaller than the outside diameter. Give us the product measurements and we work out the finished bag size and the zipper position.

  4. Can a circle bag have a zipper and a window?

    Yes. A zipper runs across the straight section near the top, with a tear notch above it, and a clear window can be added to show the product. A window lets in light, so it trades some barrier protection for visibility. A hang hole is also available.

  5. Are mylar bags food safe?

    That depends on the exact film and your product, and we do not make compliance claims on your behalf. Confirm contact-material and labeling requirements for food, supplements, hemp or cannabis with your own regulatory adviser before ordering. We print the artwork you supply.

  6. Is printing on both sides possible?

    Yes. Both the front and back can carry full-color print, in CMYK or Pantone, with a matte or gloss finish. Send artwork on the template we supply for the circle and we check the zipper, seal border and hang hole positions against it.

Circle mylar bags from 3 to 8 inches, sealed like a rectangle

Circle mylar bags are round foil-laminate pouches, die-cut so the bag itself becomes part of the branding. They are printed on both sides, close with a zipper and a tear notch, and block light, oxygen and moisture better than clear poly. Brands pick the circle for flat, round products and for shelf presence, since a disc in a field of rectangles is hard to miss. You choose the diameter, and a hang hole or clear window can be added.

wholesale circle mylar bags US
custom circle mylar bags US

When a circle earns its place over a rectangle

Begin with the product, not the bag. Measure its diameter and thickness, then remember that the sealed border takes space around the edge, so the finished bag is noticeably larger than the item. Choose a window only if showing the product matters more than keeping light out. Matte finishes hide fingerprints and feel modern, gloss makes color brighter. If the contents are tall, loose, or heavy, a stand-up pouch is the better shape, and we can switch you over. Send the numbers and quantity and we will confirm.

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