A truffle box is a compact printed box with a divided tray inside, sized so each truffle sits in its own cavity instead of sliding around. TBPB makes custom truffle boxes with no minimum order, and if you hold a written quote for the same specs we will beat it.
Counting the cavities before the box
Everything about a truffle box starts with the piece, not the carton. Measure the diameter and height of your truffle, add a few millimetres of room so a dusted or enrobed surface is not scuffed on the way in, and decide the count: four, six, nine, twelve or whatever your range is. The grid then follows from the count, for example a 2 by 3 layout for six. Hand-rolled truffles are rarely identical, so size the cavity for your largest piece. A pocket that is too tight crushes cocoa dusting, and one that is too loose lets the piece tip into its neighbour.
Insert options and why they matter
The insert does the real work. A paperboard divider grid is light and easy to fill, while a moulded or die-cut tray gives each piece a defined seat. Cupped liners of paper or glassine-style sheet are often added so oily chocolate does not mark the board. Tell us what your truffle is made of. A ganache with a soft shell needs more cushioning and a firmer wall than a dense, tempered one. Keep the box away from heat in transit regardless of the insert, since packaging does not make chocolate melt-proof.
The box itself: lid styles and finishes
Truffle boxes are commonly made as a two-piece lid and base, a hinged lid, a sleeve over a tray, or a simple tuck carton for smaller counts. Folding carton paperboard works for most, with rigid construction reserved for high-end gift sets. Printing is CMYK with Pantone matching, and finishes include matte or gloss aqueous coating, soft touch lamination, spot UV, foil stamping and embossing. Foil on a dark box reads as expensive without much ink coverage, and a window lets customers see the pieces, though it exposes them to light.
If the boxes will be posted, add an outer shipper. A truffle box is built to be handed over a counter, not dropped in a mail sack, and a tuck or lid closure can open under pressure. Many chocolatiers send them inside a small corrugated mailer, sometimes with a paper filler so the box cannot shift. Our mailer boxes are made for exactly this job. For seasonal ranges such as Valentine’s Day or Christmas, order the plain structure once and change only the sleeve or band, which keeps the artwork flexible.
- Custom size and piece count, no minimum order
- Paperboard dividers or die-cut trays, with optional paper cup liners
- Lid and base, sleeve and tray, tuck or window styles
- CMYK and Pantone printing with coatings, foil or emboss
- Artwork printed to your supplied files
Labelling and when to pick another box
Food labelling rules apply to chocolate, so you are responsible for ingredient lists, allergen statements and any required wording. TBPB prints the artwork you supply, and you should confirm food contact needs with your own regulatory adviser. If you sell a broader range of sweets and slabs, our custom chocolate boxes cover bars and assortments, while bonbon boxes are the closer sibling for smaller candies. For a gift that doubles as a keepsake, a lidded gift box is worth comparing.
Next step: send us your truffle dimensions and the piece count you want per box, even for one box, and we will draw the dieline and quote it.
Frequently asked questions
Is there a minimum order for custom truffle boxes?
No. TBPB has no minimum order, so you can order a few boxes for a market, a wedding or a test batch, or thousands for a holiday run. If you hold a written quote from another supplier for the same specs, send it and we will beat it.
How do I choose the right cavity size?
Measure the diameter and height of your largest truffle and add a few millimetres of room. Hand-rolled pieces vary, so size for the biggest one. Tell us your piece count and we lay out the grid. A pocket that is too tight can crush cocoa dusting.
What kind of insert holds truffles best?
It depends on the piece. A paperboard divider grid is light and easy to fill, a die-cut tray gives each piece its own seat, and paper cup liners protect the board from oily chocolate. Soft-shelled ganache usually needs a firmer, more defined cavity than dense, tempered pieces.
Are truffle boxes food safe?
We print the artwork you supply and do not make food-safety or contact-material claims for you. Chocolate is a regulated food, so confirm what packaging you need with your own regulatory adviser. You are responsible for ingredient and allergen labelling on the finished box.
Can I get a window on a truffle box?
Yes, a die-cut window lets customers see the truffles. It also lets light reach them, and a window cut too large can weaken the lid, so we suggest a moderate opening. Tell us the box style and we confirm what works with the board and the insert.
What lid styles are available?
Common options are a two-piece lid and base, a hinged lid, a sleeve over a tray and a tuck carton for smaller counts. Folding carton paperboard suits most of these. Send the piece count and the feel you want, and we recommend a structure for your product.
More Custom Food Boxes
See the full Custom Food Boxes range, or explore related options with no minimum order and our best-price guarantee:





































