A custom mailer box is where a direct to consumer brand turns shipping from a cost into a marketing channel. Instead of a plain box, every parcel arrives printed with your brand, inside and out, and locks shut without tape thanks to the roll end front. It is the package that greets the customer at the door, so it is worth designing as carefully as the product.
Custom means the box is built around your product and your brand. Size it snug so nothing rattles, pick E flute for crisp print or B flute for strength, choose kraft or white board, and print the exterior, the interior, or both. Add a fitted insert to hold the product proud, a printed message on the inside lid, and finishes like a matte laminate or a soft touch coat. The whole box becomes the unboxing.
We make custom mailer boxes to your exact dimensions with no minimum order, so a new brand can test a design on 50 units and scale when it sells, at the best price. Send us the product size and your monthly volume and we will spec the box and quote it.
Custom mailer box FAQ
What is a custom mailer box?
A corrugated mailer box built to your exact size and printed with your brand inside and out. The roll end front locks without tape, and it ships direct to consumer products without an outer carton while doubling as a branded unboxing experience.
Can I print the inside of a mailer box?
Yes. The interior prints just like the exterior, so you can add a pattern, a message, or a thank you that customers see when they open the box. Printed interiors are a big part of a memorable unboxing.
What size custom mailer box do I need?
Size it snug to the product so nothing shifts in transit. Send us the product dimensions and we will build the box to fit, which also cuts void fill and dimensional weight charges.
Is there a minimum order for custom mailer boxes?
No. We make custom mailer boxes with no minimum order, so you can test a design on a small run before scaling to volume, at the best price.
