A custom suitcase box is a handled carton shaped like a miniature briefcase, so the customer can carry the gift or kit without a bag. TBPB prints them to your dimensions with no minimum order, and we beat any written quote on matching specs.
What a suitcase box is, and what it holds
The body is a wide, shallow box with a hinged lid, a handle on top and a front closure. Because the weight hangs from the handle, this style suits light to moderate contents: gift sets, beauty kits, stationery, small toys, party favors, branded merchandise bundles. It is not meant for heavy loads. If the contents weigh more than a person would comfortably carry by a paper handle, choose a sturdier build or a different style.
Handle and closure choices
This is where suitcase boxes succeed or fail. A die-cut handle cut from the lid board is the simplest and keeps cost and complexity down, but it can dig into a hand under weight. A separate ribbon, rope or plastic handle feels better and looks more finished, with a bit more assembly. For the front, a tuck flap is the easiest, a snap-lock or magnetic closure feels more premium, and a ribbon tie suits gifts. Tell us how the box will be carried and by whom, and we recommend the combination.
Board, print and finish
- Folding carton paperboard in the 16 to 24 pt range for lighter gift sets
- Corrugated E-flute for sturdier, heavier kits
- Rigid chipboard for a boutique, keepsake feel
- CMYK or Pantone print, matte or gloss coating, soft-touch lamination, foil or spot UV on the logo
For something similar but simpler, see our tuck top boxes or hang tab boxes. If the product needs to be held in place, a foam insert or paperboard tray stops it sliding when the box is carried.
Getting the size right
Lay out the items you plan to pack in the arrangement you want, measure the footprint and the tallest point, and add about 1/8 inch of clearance per side. Remember that a handled lid needs enough rigidity to hold the weight, so very wide, thin boxes can flex. If you send the contents or the target size we draw the dieline and a flat mockup first.
Next step: send the dimensions and a quantity, even one, and TBPB draws the dieline and quotes it.
Frequently asked questions
Is there a minimum order for suitcase boxes?
No. TBPB has no minimum order, so you can order a single sample box or thousands. Send your items or target size and we quote the exact quantity you need.
How much weight can a suitcase box carry?
It depends on the board, the handle and the closure. Light and moderate gift sets are fine. Heavy contents need a thicker board and a reinforced handle. Give us the packed weight and we recommend the build.
What handle options are there?
A die-cut handle in the lid board is the simplest. Ribbon, rope or plastic handles feel better in the hand and look more finished. Which one works best depends on the packed weight and how the box is carried.
What can I put in a suitcase box?
Gift sets, beauty kits, stationery, small toys, party favors and branded merchandise bundles all fit well. Avoid very heavy or loose items unless you add an insert and a stronger board.
How do I size a suitcase box?
Arrange the items the way you plan to pack them, measure the footprint and tallest point, then add about 1/8 inch of clearance per side. Send us the contents and we draw the dieline.
Can I add inserts, foil or a window?
Yes. Foam or paperboard inserts hold items still, and foil, spot UV or embossing work on the logo. A window changes the dieline, so mention it when you ask for a quote.
More Custom Retail Boxes
See the full Custom Retail Boxes range, or explore related options with no minimum order and our best-price guarantee:
