Mailer boxes are the box your customer actually opens, the one that has to survive the courier and still look like your brand when it lands on a doorstep. Most suppliers put a 250 or 500 minimum on them. We do not. Order one custom mailer box or a hundred thousand, printed inside and out, at a price we will beat against any comparable quote.
Why order mailer boxes with no minimum
Mailers are where a lot of brands want to test first: a new insert, a seasonal print, a subscription pilot. A minimum order forces you to commit before you know the artwork and fit are right. With no minimum you can run 25, mail them to real customers, and adjust before you scale.
- Right-size the fit. A snug mailer cuts damage and shipping cost. Test the dimensions on a small run before you order thousands.
- Seasonal and launch runs. Print exactly what a drop needs instead of storing the overflow.
- Subscription pilots. Prove the unboxing on a small batch before you lock in a monthly volume.
What makes a good custom mailer box
Corrugated board with a self-locking, tab-front build holds shape in transit and opens clean without tape. Print full color on the outside and the inside for a branded reveal, add a peel-and-seal strip and a tear strip for easy open, and drop in a fitted insert where the product needs to sit still. Sizes run from small accessory mailers to apparel and shipper sizes.
No minimum, and the best price
Send a written quote from another supplier for the same mailer, matching size, board, print, and quantity, and we will beat it. You get a free digital proof to approve before anything prints. Pricing depends on size, board grade, print coverage, and quantity; send your specs for a fast quote.
Related mailer options
- All custom mailer boxes
- Custom printed mailer boxes
- Luxury mailer boxes for a premium unboxing
- Bubble mailers for soft goods and small items
- Kraft mailer boxes for an eco look
Custom mailer box specs
Everything below comes with no minimum order, and we will beat any written mailer-box quote you already have.
| Spec | What you get |
|---|---|
| Minimum order | None. Order one to test your artwork, or a few hundred for a launch, same box either way. |
| Construction | Roll End Tuck Front (RETF): side wings and a front tuck flap that lock shut with no tape. |
| Board and flute | E-flute for lighter contents up to roughly 20 to 25 lb, B-flute for heavier or more fragile items up to roughly 30 to 40 lb. |
| Full-color CMYK outside, with optional printing on the inside walls for the unboxing moment. | |
| Stocks | White, natural kraft, or white outside with a kraft interior. |
| Sizes | Standard footprints from about 3x3x1 up to 14x10x4, or built to your exact inside dimensions. |
| Finish | Matte or gloss coating, with optional spot gloss on a matte box. |
| Proof | Free digital proof on every order, and a physical sample before a production run. |
What a mailer box is best for
The mailer box is the workhorse of direct-to-consumer shipping and subscription boxes. It ships and stores flat, folds up in seconds without tape, and the front tuck and side wings survive the carrier network while still looking like part of the brand. If the box is the first thing your customer photographs, print the inside walls and add a matte finish. If it is purely protective outer transit, a plain kraft mailer or a stock shipping box will cost less.
How to pick the size and flute
Measure your product length, width, and height, then add a little clearance for any void fill or insert so the lid tucks flush. For flute, match the board to the weight and fragility: E-flute keeps a slim profile for lighter goods, B-flute adds crush resistance for heavier or breakable items. Tell us the product and how it ships and we will recommend the flute, size, and any insert, then send a dieline and proof.
Mailer vs other shipping styles
Comparing options? A custom shipping box or corrugated box is the lower-cost choice for pure transit, an e-commerce box is tuned for the unboxing, and a kraft mailer box is the plainer, budget-friendly version of this style. All are available with no minimum and the same price-beat.
Frequently asked questions
Is there really no minimum on custom mailer boxes?
Yes. Order a single mailer or 100,000. The per-unit price is higher on tiny runs, but there is no floor and no minimum-order fee.
Can mailer boxes be printed inside and out?
Yes. Full-color print on the exterior and interior, plus foil or spot UV, for a branded unboxing.
Will you beat another mailer box quote?
Yes. Send a written quote for the same size, board, print, and quantity and we will beat it.
What sizes do custom mailers come in?
Any size, from small accessory mailers to apparel and shipper sizes, with inserts cut to your product.
Ready to order? Send your mailer specs or a competitor quote and we will beat the price. No minimum, free proof.
Other mailer box formats we print
A standard roll end tuck front mailer is not the right build for everything. If your product is heavier, softer or flatter than the usual mailer suits, these formats solve different problems and carry the same no minimum order and free design service.
- Snap lock mailer boxes lock at the base and hold heavier contents without tape reinforcement.
- Custom poly mailers are the lighter option for apparel and soft goods that do not need rigid protection.
- Literature mailers are shallow and flat, built for catalogs, printed material and thin products.
What size do you need?
If you are still working out dimensions, the mailer box size chart lists the sizes brands order most and what each one suits.
No-minimum packaging by product
Same promise across every product line: no minimum order, a free quote, and we will work to beat your current price.
- Custom Boxes With No Minimum Order
- Mylar Bags With No Minimum Order
- Food Boxes With No Minimum Order
- Rigid Boxes With No Minimum Order
- Kraft Boxes With No Minimum Order
- Soap Boxes With No Minimum Order
- Candle Boxes With No Minimum Order
- Gift Boxes With No Minimum Order
- Coffee Boxes With No Minimum Order
- Cosmetic Boxes With No Minimum Order
- CBD Boxes With No Minimum Order
- Display Boxes With No Minimum Order
- Candy Boxes With No Minimum Order
- Subscription Boxes With No Minimum Order
- Cake & Bakery Boxes With No Minimum Order
- Stand-Up Pouches With No Minimum Order
- Apparel Boxes With No Minimum Order
- Jewelry Boxes With No Minimum Order
- Supplement Boxes With No Minimum Order
- Vape Boxes With No Minimum Order