Yes, The Best Price Boxes prints custom poly mailers with no minimum order, and we will beat any written quote you already have. Poly mailers are lightweight, waterproof, tear-resistant plastic mailing bags with a self-seal lip, and you should not have to buy tens of thousands to get your own printed run.
Custom poly mailer specs
| Spec | What you get |
|---|---|
| Minimum order | None. Order a small printed run to test, or bulk for a launch. |
| Material | Co-extruded LDPE as standard, with recycled and recycle-ready options. |
| Thickness | 2.5 mil for light soft goods, 3 mil for everyday use, 4 mil for heavier or sharp-edged items. |
| Sizes | From about 6 by 9 inches up to 24 by 24, or built to your product. |
| Closure | Permanent self-seal adhesive lip, with an optional peel-and-seal return strip. |
| Bubble option | Bubble-lined poly mailers for light cushioning. |
| Full-color print, front and back. | |
| Proof | Free digital proof, and a sample on request. |
What a poly mailer is best for
Apparel, soft goods, and other non-fragile items ship cheapest in a poly mailer: it weighs almost nothing, resists water and tears, and prints edge to edge for a branded look. For anything rigid or fragile, use a box or a bubble-lined mailer instead.
Pick the mil and size
Match thickness to the contents: 2.5 mil for a single tee, 3 mil for most orders, 4 mil for bundles or items with corners. Leave a little room so the seal closes flat. Prefer paper? See our kraft mailer boxes and mailer boxes, all with no minimum.
Frequently asked questions
Is there a minimum order for custom poly mailers?
No. You can order a small printed run to test artwork, or scale up to bulk, at the best price with a price-beat guarantee.
Are your poly mailers recyclable?
We offer recycled-content and recycle-ready poly options. Recycling depends on your local store drop-off or curbside program.
What mil thickness do I need for apparel?
2.5 to 3 mil handles most apparel. Step up to 4 mil for heavier bundles or items with hard corners.
Are poly mailers waterproof?
Yes. Poly mailers resist water and tearing, which protects soft goods in the carrier network.


