Double wall tuck top boxes are heavy duty corrugated mailers with a two layer wall, built for heavier or fragile products that a single wall box would not protect. We make them with no minimum order quantity, so you can order 100 to test or tens of thousands for production, at a per box price we will quote against any competitor.
The double wall construction laminates two layers of fluting, which roughly doubles the crush resistance and stacking strength over a single wall box of the same footprint. We build them as tuck top mailers and roll end styles in double wall corrugated, sized to your product plus a bit of clearance for cushioning, with a peel and seal strip or a standard tuck. This is the box you reach for when a product is heavy, breakable, or ships through a rough network, because the extra wall absorbs impact and resists a warehouse stack.
Double wall costs more per box than single wall, so we help you decide when your product actually needs it versus when a single wall with a good insert will do, because overspeccing wastes money and underspeccing means damage returns. Send your product weight and shipping lane and we will recommend the board and a free proof. If you are comparing quotes, send the other number so we can try to beat it.
Double Wall Tuck Top Boxes Questions, Answered
When do I need double wall?
For heavy, fragile, or high value products, or boxes that get stacked in a warehouse or ship through a rough network. For lighter goods a single wall with an insert often does. We will advise for your product.
How much stronger is it?
Double wall roughly doubles the crush and stacking strength of a single wall box of the same size, because it laminates two layers of fluting. Tell us the weight and we will confirm.
Is there a minimum order?
No. Order 100 to test and reorder at a better per unit price at volume.
Do you beat competitor pricing?
Send a comparable spec and quote and we will match or beat it where we can. Beating prices on the same spec is the point of our name.
More Custom Retail Packaging
See the full Custom Retail Packaging range, or explore related options with no minimum order and our best-price guarantee:


































