Deconstructing The Corrugated Boxes And Mastering Its Production

Corrugated Boxes

Corrugated boxes are highly durable, rendering them ideal for accommodating larger items. However, would this packaging material suit your product and align with your shipping preferences? We understand and acknowledge your concerns if you have any doubts or uncertainties.

If you want to establish a solid and memorable image for your brand, continue reading for valuable insights.

What Exactly Is Corrugated Material?

Corrugated cardboard boxes refers to a type of cardboard container made of layers with ruffled patterns known as flutes. The flutes are constructed from kraft paper, and the corrugated boxes is adhered to. The most prevalent variety is 3-ply corrugate, consisting of an outside, middle, and inner layer. The corrugate layer is in the middle, while the liner boards comprise the other two layers.

Liner boards can be manufactured from either recycled paper or virgin fiber. Due to their durability and low weight, stackable boxes are widely utilized for packaging. They are also suitable for large, fragile objects and are chosen over most packaging materials.

How Can One Efficiently Manufacture Corrugated Boxes?

The significance of the unassuming corrugated box may sometimes go unnoticed, although this indispensable packing component serves a crucial function in transporting goods from one location to another. Corrugated cardboard boxes are constructed using a fluted paper board inserted between two outer layers of liner board to enhance durability. This combination makes the box durable while remaining lightweight and convenient for transportation. Now, let us examine in detail the process of manufacturing corrugated boxes.

The initial stage of manufacturing corrugated fiberboard boxes involves producing the fluted paper board, also called the corrugating medium. This paper is manufactured using recycled resources, specifically cardboard and newsprint. Creating the fluting consists in introducing the recycled paper into a machine, where it undergoes compression and heating. After being heated, the paper is fed through rollers that impart its unique undulating form.

After the fluting is formed, it is affixed to the liner board using a specialized industrial adhesive. A liner is a planar cardboard material manufactured from virgin wood pulp. This component, which comes in two variations, inner and outside, reinforces and stabilizes the box. The inner liner adheres to the fluting, whereas the outside liner board envelops the box’s exterior.

Once the inner and outer liner boards have been adhered to the fluting, they are introduced into a machine that precisely trims them and then folds them into the correct configuration. Finally, the box’s seams should be sealed using tape or glue to strengthen its structure. That is the entirety of it.

This is the fundamental procedure for manufacturing custom corrugated boxes for packaging and transportation. However, companies have the option to personalize it. For example, if a firm desires to enhance the durability of its packaging, it can choose to utilize triple-wall corrugated boxes while keeping the rest of the process unchanged. Similarly, it is possible to personalize these containers with shiny coatings and various hues to match the specific characteristics and retail packaging preferences.

Factors to Take into Account When Selecting a Corrugated Box Design

When transporting your merchandise, it is imperative to guarantee their safe and secure arrival at the intended location. Custom-corrugated boxes are specifically designed for this purpose. Corrugated boxes possess high strength and durability, rendering them well-suited for safeguarding your merchandise throughout transportation.

However, given the diverse box designs on the market, how can one determine the most suitable option for their business? When selecting a corrugated box design, there are several factors to take into account:

  • Dimensions of the Box
  • Building materials
  • Mass and durability

Here is a brief overview of these factors:

Specifications for Size and Dimensions

When selecting a corrugated box design, it is essential first to evaluate the size and dimensions of your product. This ensures that the size of your box is sufficient to accommodate your product without being excessively enormous or cumbersome. Furthermore, consider any specific shipping prerequisites, such as whether your goods necessitate refrigerated or frozen transportation.

The Vulnerability of Your Product

Another factor to consider when selecting a corrugated box design is the susceptibility of your product to damage. Choosing a box design with supplementary cushioning or reinforcement is advisable if your product is delicate and requires more safeguarding. Alternatively, if your product is not easily damaged, you might be able to use a more straightforward box design.

Your Shipping Allocation

When selecting a corrugated box design, it is essential to consider your shipping budget. A reinforced or padded box will cost more than a plain design. Nevertheless, it is crucial to remember that investing in a box of superior quality could result in long-term cost savings by effectively preventing any harm to your products during transportation.

Six Types Of Corrugated Packaging

While browsing online shops or visiting a nearby store, have you ever pondered the precise packaging style in which your goods arrive and the reasons behind their selection? Beneath the surface of a box lies a pattern that not only keeps it intact but also determines its level of durability for use in retail packaging. Given that pattern or symmetry plays a vital role in corrugated boxes, below is the essential information you need to know:

Single Phase Corrugated Box

A single-phase corrugated box comprises a single layer of fluting positioned between two liner boards. This particular corrugated box is commonly employed for transporting and storing lightweight items, such as garments, tiny electrical devices, or packaging materials.

Single-wall corrugated box

A single-wall corrugated box is analogous to a single-phase corrugated box, except it possesses an extra layer of fluting. Including this supplementary layer enhances the stiffness and safeguarding properties, rendering it more suitable for the retail packaging of weightier items such as books, small appliances, or dishes.

Double Wall Corrugated Box

A double-wall corrugated box consists of two fluting layers positioned between three liners. These boxes, known as triple-wall boxes, provide greater strength than single- and double-wall boxes, making them suitable for heavier items like furniture, electronics, or machinery.

Triple-Wall Corrugated Box

Triple-walled, stacked corrugated sheets consist of three fluting layers positioned between four liners. These three vertically arranged corrugated sheets offer optimal safeguarding and are commonly employed for substantial items or items that want additional shielding, such as glassware or high-end electronic devices. Due to its triple-walled design, this shipping box can withstand the edge crush test.

Foil Coated Box (MET).

Foil-coated (MET) tape is an adhesive tape with a conductive acrylic adhesive on one side and a layer of aluminum foil on the other. The tape facilitates the flow of electricity and heat between typically non-conductive surfaces. This tape has versatile applications, including EMI/RFI shielding, grounding, and double-walled thermal management.

Adhesive Transfer Box

Adhesive transfer tape is an adhesive responsive to pressure and applied to a release liner. The release liner protects the adhesive until it is prepared for utilization. After removing the release liner, the glue can be applied to surfaces like paper, plastic, metal, or double-wall foam.

Trust TBPB to create the Best Corrugated Packaging

When purchasing online or at physical stores, consider the many packaging options and contemplate the rationale behind selecting a specific box style for the items contained within. Additionally, an edge crush test will assist in determining whether a triple-wall corrugated board or a thicker alternative is necessary. Stop wasting time and googling “corrugated boxes near me” and trust TBPB to deliver expectational packaging. At The Best Price Boxes, we design all packaging, keeping your branding needs in mind. So, why wait? Contact us today, and let’s design exceptional corrugated packaging for your brand!

Frequently Asked Questions

How Is Corrugated Material Different From Cardstock Material?

Corrugated material is multi-layered, while the cardstock material has a single layer. Corrugated material offers far more protection than cardstock material.

Are There Any Size Limitations When Creating Corrugated Packaging?

Our latest machinery helps us manufacture large and small corrugated boxes.

Can I Add My Branding On The Corrugated Material?

We encourage brands to personalize the packaging with their branding. This helps them make lasting relationships with their customers.

Can I Create Multi-Colored Corrugated Boxes?

You can create the corrugated boxes in any color you want. It is best to follow the branding colors when creating the corrugated boxes.

Which Materials Are Packed In Corrugated Packaging?

Different industries can take advantage of this packaging material. For example, cosmetics, electronics and automobile.

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